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Minimizing of Drain Leakage on a Scania Retarder (Mechanical Project)

To enhance the drivability and increase safety a major part of Scania’s vehicles is fitted with a retarder. The retarder is a complementary brake system that assists the vehicles mechanical brakes. When running a retarder some oil leakage can occur. The main source to the leakage is oil sump ventilation but there is also some contribution from the solenoid valve block that controls the retarder.

Test results from the test rig shows that with rather simple methods the oil leakage in form of oil mist can be captured. The efficiency of for instance concept 1 with half the volume and a chicane interior was as high as 99 to 100 %. For the concept 2 with the expanded metal filter the efficiency was in the order of 96 to 100 %. From testing it has also become clear that there is a problem to feed the oil back into the oil sump. Initial tests shows that the retarder is rather sensitive regarding the placing of the feedback channel.

It is considered that the best option is to only use the feedback channel that enters the internal drain of the retarder. Measurements show that the airflow in the tube from the accumulator could reach velocities up to 67 m/s. It is considered that the best solution is to have two separate chambers, one for the accumulator and one for the oil sump ventilation, the safety valve and the proportion valve.

The reason for this is that the combination of oil in a chamber together with high airflow from the accumulator is disastrous and the retarder leaks far worse compared to original. The conclusion is therefore that it is important to separate air from the accumulator from places where oil can occur. Tests also revealed that the size of an external volume is not of any great importance when it comes to collecting oil. There was no significant difference in between of using a volume of 0.64 l or 0.19 l. However regarding overfilling it is favorable to have a larger volume since this increases the retarder’s capability to withstand oil leakage when it is overfilled.
Source: KTH
Author: Bartos, Elias | Ahlberg, Kristian

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