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Formula SAE Hybrid Carbon Fiber Monocoque / Steel Tube Frame Chassis (Mechanical Project)

The Cal Poly Formula SAE Team created this project in order to design and fabricate a high-performance chassis which would be competitive at 2013 FSAE Lincoln, and to document the process so that future teams could more easily create a chassis. One of the main goals was to reduce weight from the 143- lb 2012 chassis subsystem.

A weight of 95 lb was achieved, with 82 lb in the chassis structure itself and a predicted torsional stiffness of 1700 lb*ft/deg. Composite materials design and manufacturing techniques were developed during the project. Design, testing, and manufacturing processes are detailed, and results and future work are discussed.
Source: California Polytechnic State University
Authors: Matthew Hagan | John Rappolt | John Waldrop

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